Electrohydraulic fragmentation (EHF)

© Fraunhofer IWKS
EHF operating principle

The EHF-Technology: Selective and effective

The technology is based on shock waves which are generated by pulsed high voltage spark discharges. The shock waves propagate through the surrounding carrier medium and hit the material. The short but very intense mechanical impacts preferably attack weak spots within the material: The fragmentation occurs at macroscopic joinings (clamped, bonded, screwed) or microscopic phase or grain boundaries.

The specific weakening of interfaces within the material enables a selective separation that is largely independent of the degree of comminution. As a result, there is a high liberation of materials without excessive comminution: As much as necessary, as little as possible.

Application examples

  • Fragmentation of WEEE (e. g. mobile phones, hard disc disks)
  • Liberation of metallic inclusions from slags
  • Disintegration of fibre composites and laminar structures (e. g. CFRP, GFRP, laminated glass)
  • Disintegration of rubber-metal compounds
  • Contamination-free comminution of high-purity materials

The example of the EHF of hard disks shows that individual components can be separated. These components have specific material profiles and can easily be identified. In contrast, shredding destroys valuable components like printed circuit boards or permanent magnets and thus makes the recovery of raw materials more difficult.

Selektive Zerkleinerung durch EHZ
© Fraunhofer IWKS
Selective fragmentation using EHF

Our facilities

Learn more about out continuous electrohydraulic fragmentation plant in Hanau

Continuous electrohydraulic fragmentation plant

Location: Fraunhofer IWKS Hanau

 

Technical data:

  • Operating voltage 45 kV, pulse rate up to (average) 2 Hz
  • Integrated EMC and noise protection
  • Automated process control via touchscreen
  • Reactor volume 45 l

Electrohydraulic fragmentation plant in batch mode

Location: Fraunhofer IWKS Alzenau

 

Technical data:

  • Operating voltage 30-40 kV, frequency 1-4 Hz
  • Integrated EMC protection and soundproof enclosure
  • Batch operation with manual replacement of reactor vessels
  • Fragmentation vessel with nominal diameter DN 400 and 29 l or 39 l volume
EHF pilot plant Alzenau
© Fraunhofer IWKS
EHF pilot plant Alzenau

Current projects

Funded by the European Commission, Horizon Europe

FREE4LIB

Feasible REcovery of critical raw materials through a new circular Ecosystem FOR a Li-Ion Battery cross-value chain in Europe

Duration: 01.09.2022 – 31.08.2026

Funded by the European Commission, Horizon Europe

SOPHIA

Implementation of advanced digital Solutions to increase the circularity of PV panels throughout the full value chain

Duration: 01.06.2025 - 31.05.2028

What can we do for you?

We analyse, optimise and scale – from pilot trials to industrial scale:                   

  • Optimization of process parameters for your material
  • Detailed evaluation of experiment results
  • Physical and chemical analyses of input and output materials
  • Economic assessment of your application
  • Upscaling for commercial applicationsOptimierung der Prozessparameter für Ihr Material